Quality and Testing

MASTEC mobile waste and recycling containers
Design, Build and Supply standards.

MASTEC is the only MGB manufacturer in Australasia with a Accredited Testing Laboratory capable of carrying out all of the mechanical tests required by AS 4123.5-2008 on both two and four wheeled bins, as well as tests required by EN 840-5, MS 1564-5 and RAL GZ 951/1.

MASTEC two and four wheeled bins have Independent Certification to:

AS 4123.1-2008 Part 1: Containers with two wheels and a capacity up to 400 L for lifting devices – Dimensions and design.

AS 4123.2-2008 Part 2: Containers with four wheels and a capacity from 500 L to 1200 L with flat lid(s) for lifting devices – Dimensions and design

AS 4123.5-2008 Part 5: Performance requirements and test methods

AS 4123.6-2008 Part 6: Health, safety and the environment

AS 4123.7-2008 Part 7: Colours, markings and designation requirements

MASTEC has a unique and sharp focus on the certification requirements for products covered by the Australian Standard – Mobile waste containers AS 4123–2008. Because unlike all of its Australian competitors, MASTEC is not a general moulder of diverse unrelated products. As a consequence, the scope of MASTEC’s certifications avoid irrelevant generic requirements that do not contribute to providing the best possible experience for its customer’s in product quality, consistency and reliability of supply. MASTEC’s specific certifications embrace the relevant requirements of ISO 9001; ISO 17065 and ISO 17025, where applicable. MASTEC’s test laboratory is fully accredited by NATA which is a signatory to the ILAC and APAC Mutual Recognition Arrangements (MRAs) which facilitates acceptance of Australian test, inspection and calibration data in overseas economies and of Australian goods in foreign markets.

MASTEC’s commitment to quality and meeting and exceeding
the requirements of AS 4123 – 2008 can be demonstrated as follows

Quality and Testing » Testing Laboratory
AS 4123.5–2008
Performance requirements and test methods

Appendix A – Means of Demonstrating Compliance with this Standard; can be found on Page 26 of Part 5 of the Standard. Attached is MASTEC’s current certification to AS 4123 – 2008 for all sizes of bins demonstrating compliance and independent certification as referenced above. This requires MASTEC to have an ISO 9001 conforming Product Manufacturing Quality Plan [PMQP].

NATA-Accredited Testing Facility

Our dedicated testing facility is independently certified by NATA as a verified testing facility to meet the requirements of AS4123-2008.

Testing Equipment

MASTEC’s recognised Test Labratory is equipped to carry out all of the test requirements of AS 4123 Part 5.
Examples of some of these test are shown below. 

Clause 6.1 Impact Test By Ball Drop

The Ball Impact Test at controlled temperature of -18 + 0/-2 Degrees. Bins are subject to impact testing to ensure they perform in extreme weather conditions. Bins are conditioned for 24 hours prior to testing.

Clause 5 2 Wheel Bin Drop Test Conditions

Drop test at room temperature. Carrying the maximum allowable nominal load for each size of bin, Bin Drop Testing is conducted from a height of 3 metres from the base of the bin for two wheeled Bins and 2.5 metres from the base of the bin for Four wheeled Bins. Each bin is dropped four times, three times on its flat base and a fourth on the front of the base at approximately 45%. The Bins which are scheduled for testing are conditioned for 24 hours at controlled room temperature of 23 +/-5 Degrees Centigrade as per the requirements of AS 4123-2008.

Clause 6.5 4 Wheel Bin Drop Test Conditions

Drop test at room temperature. Carrying the maximum allowable nominal load for each size of bin, Bin Drop Testing is conducted from a height of 3 metres from the base of the bin for two wheeled Bins and 2.5 metres from the base of the bin for Four wheeled Bins. Each bin is dropped four times, three times on its flat base and a fourth on the front of the base at approximately 45%. The Bins which are scheduled for testing are conditioned for 24 hours at controlled room temperature of 23 +/-5 Degrees Centigrade as per the requirements of AS 4123-2008.

Clause 6.2 Impact test at inclined plane & Clause 6.3 Kerb Travel Run

4 wheel containers only are tested with impact on each wall of the body and on each corner to check the resistance to straining and breaking in sensitive areas.
The tests are carried out using the maximum nominal load capacity for each size of bin. 

Clause 6.4.1 Kerb Travel (Falls)

The strength and rolling test is carried out on 2 and 4 wheel bins using the maximum nominal load of each size of bin for a minimum of 1000 falls. 

Quality and Testing » Testing Laboratory

Clause 6.6 Stability Test

The stability of the container is checked in 3 directions, transverse stability at right angles of the slope, longitudinal stability for 4 wheel containers and diagonal stability where the containers is parallel to the slopeline. The longitudinal test of 4 wheel containers include the break test according to clause 6.7.4. 

Clause 6.7 Pulling, Rolling Wheels & Brake test

This test verifies the safety of health of workers when moving fully loaded containers. 

Clause 6.7.3 Wheels Test

This test defines the functional quality of the wheels running a minimum distance at a defined speed under load
including movement up and down an equivalent of the curb side of a pavement.
2 wheel bin wheels are individually loaded with 50kg weight travelling a minimum of 5 kms.
4 wheel bin wheels are individually tested with an 85kg weight travelling a minimum of 20kms.  

Clause 6.8 Lifting and tilting tests

Test is carried out on both 2 and 4 wheel bins at room tempreature with a total of 100 lifts.
After completing the test there should be no permanent deformation of the container causing premature ageing and no change to dimensions. 

Quality and Testing » Testing Laboratory

Clause 6.9.5 Storage In warm environment

Bin is stored for 3 days in fan force oven @ 90 to 95 degrees after testing the appearance is evaluated,
once bin has cooled and there should not be any change to the shape.